The application of Aluminium Extrusion is one of the most important forming methods used in forming all kinds of Aluminium Profiles, rods, pipes and other thick profiles; and we offer to our customers a high level of surface quality with this application even in difficult production processes with our advanced technology and long years of experience in aluminium extrusion.
Like most metals, aluminium is also extruded or rolled for profiling. However, the most commonly used method for a profile with a complex shape is the "extrusion" method.
Our company applies the Aluminium Extrusion Profile method, which is completed by passing through various stages, in the best way as being highly equippied with the latest technology. Aluminium Extrusion is technically possible to obtain the desired shape by heating the designed mold and then placing it in front of the press housing to have a heat treatment at controlled level, then the desired profile shape pass through the pressure-resultant mold applied by the stamp, the profile is cooled in the conveyor to be subjected to the cutting process to have it in requested sizes and finally the process is completed by having the the cutting profiles placed into the thermal furnace to have the aging process and then hardening.
When it is considered in terms of Aluminium Extrusion presses and lines, it goes through a detailed process. As Orego Metal, we aim to serve our customers with the best quality to meet their project requirements at the lowest cost, by investing on special technologies to create custom solutions for the aluminium.
There are three presses in our Extrusion line: 1600 Tons Loewy - UK, 1350 Tons Mei Ruey - Taiwan, 1900 Tons SMS Innse - Italy. We also have established Billet Brushing System; 1900 Ton SMS Innse; into Italy Extrusion line to clean the billets to reach out a better product quality for aluminium extrusion.
In addition to the above services, we also have 3 other services like, "Artificial Aging Ovens" that provides the flexibility with the thickness at different levels, "Mold Polishing Machines" that prevents extrusion aluminium mold lines in products with high brightness and "Speed Control System" that prevents color differences after anodizing.
We offer a wide range of custom extruision products with hundreds of molds, flooring, tiles, skirtings, ladders, carpets and listello profiles. With our special custom extruision profile portfolio, we commit ourselves to our customer and offer them too many options in order to meet their requirements and expectations.
Our company capables of producing high quality aluminium extrusion varieties by having an custom extruision press dimensions which consists of the most common extrusion profiles and thin-walled extrusion profiles; and therefore, we can offer too many custom extruision option to extrude any profile as required.
Molding / Die Casting
Molding / Die Casting is done in our Die Department, which is equipped with the latest technology. We, as Orego Metal, aim to provide the best quality support to our customers in the production process by using CAD / CAM applications. Molding / Die Casting takes place at our own facilities with our experienced staff and their great know-how. In addition to the Molding / Die Casting, we are also able to supply molds from domestic and foreign suppliers of which are leading companies in the sector.
All customization and changes on the mold that requested by customers are possible to be applied expeditiously during production with our experienced technical team which results in on time delivery without any problems. Pre-production drawings are applied by our AR-GE department which is equipped with the latest technology and functional machinery along with our educated and experienced staff to review the process before production in order to meet the demand of our customers perfectly. The whole Molding / Die Casting is processed by combining the latest technology of our modern machinery and the experiences of our craftsmen.
The whole team including Production and Molding Department works in harmony and with a system that can intervene instantly and get more efficiency. With our injection machines, it is possible to take the first samples during production to get a confirmation from the customer on going further without loosing time.
Fixing or refit activities such as mold repair, maintenance and refurbishment are applied by us without reflecting anything to the customer. Being a manufacturer and therefore capable of maintaining the process as aimed in the first place, makes possbile to intervene immediately if any problem occurs to resolve it without spending too much time.
Design Phase of the Molding
This is the phase where the designs of tools such as fixtures, apparatus, molds and so on are simulated with the help of the Cad-Cam program and also the creation of technical drawings to make the designated part ready for production.
Production Phase of the Molding
Required production tools are manufactured with CNC machines and manually with the guidance of drawings from technical offices for molding. Parts extracted from the molds are measured in 3D and they are delivered to the production for molding upon the approval.
Tandem Molds, Progressive Molds, Plastic Injection Molds, Transfer Press Molds, Welding Attachments, Assembly Fixtures and Control Apparatus are the equipments produced at our Aluminium Die Casting Department.